Plastic Bio Filter Media

Method: Biological Treatment
Diameter*Height: 12*7mm
Port: Shanghai or Ningbo
Brand: Small Boss
Weight Per M3: 120kg
Number of Unites Per M3: 840000
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Basic Info.

Model NO.
PE01, PE02, PE03, PE04, PE05
Specific Surface Area
>1000m2/M3
Color
Natural White
Transport Package
0.1 Cbm Per Bag
Specification
ROHS, SGS
Trademark
Smallboss
Origin
Zhejiang China
HS Code
3916100000
Production Capacity
1000 Cubic Meter Per Month

Product Description

MBBR Technology and  Biofilm Carries
MBBR technology is based on the biofilm principle with an active biofilm growing on small specially designed plastic carriers that are kept suspended in the reactor. The technology utilizes the advantages of both activated sludge and other biofilm systems (e.g. biofilters, biorotors etc.) without being restrained by their disadvantages.
The carriers are designed to provide a large protected surface area for the biofilm and optimal conditions for the bacteria culture when the carriers are suspended in water.
Solutions based on MBBR technology is mainly used in the following applications:
+ For new plants, especially those requiring a small footprint and easy operation, for BOD/COD and nitrogen removal
+ As a high loading system in front of existing biological treatment - roughing reactor
+ To increase the amount of nitrifying bacteria in existing activated sludge system using the WOCK OLIVER carrier in a hybrid plant to meet ammonia limits
+ To implement post-treatment to existing plants for process improvements
Plastic Bio Filter Media
MBBR Technology
Technical Details
The aerated MBBR uses, as the activated sludge process, the whole volume of an open tank. It is defined as a biofilm system, as the biomass is growing on carriers that move freely within the reactor volume and are kept within the reactors by a sieve at the reactor outlet. The system can be used either for aerobic or anoxic processes. In aerobic processes the biofilm carriers are kept in suspension by the agitation created by air from aeration diffusers, while in anoxic processes a mixer keep the carriers in movement. A schematic of the principle in an implementation of the WOCK OLIVER MBBR technology is shown below (Figure 1).
Plastic Bio Filter Media

Figure 1: Schematic showing the principle of the MBBR
A medium bubble aeration system has been especially developed for the MBBR reactor by WOCK OLIVER. With the presence of the carriers the efficiency of the aeration system is improved and comparable with that of a fine bubble aeration system.
The outlet sieve or grid has a design that depends on the type of carrier chosen, the hydraulic load and whether the reactor is mixed by aeration or mixers. For aerated reactors the sieves are cylindrically shaped and horizontally mounted when carriers type K1, K3 and P and M are used. When the bigger carrier F3 is used, a grid keeps the carriers in the reactor. In the anoxic reactors where carriers type K1 are used the outlet sieves are vertically mounted and rectangular. In all cases the outlet sieves or grids are equipped with aeration to keep them from clogging.
Plastic Bio Filter Media

Small Boss MBBR Biofilm Carries
We supply a range of biofilter media, This product is sold by the cubic metre. These products are suited to fluidized or moving bed tank systems. These are also called " Biofilm Reactor (MBBR) " systems and are used for treatment of water and wastewater.
Self cleaning due to turbulence:
Due to the turbulent movement of the biofilter media in suspension,the filter media is self-cleaning ,requiring no maintenance.This allows the filter to reach optimum effeciveness without the disturbance of periodic maintenance,avoiding unnecessary loss of bacteria within the filter.This allows stable,low levels of ammonia and nitrite within the water.
The first few of these products are similar to the patented kaldnes media used in fish farming and waste treatment .The design creates an environment for effective nitrification to take place .Twater flow is created by aeration tha circulates the media throughout the vessel .This high suface area of these products traslates into a small physical area needed for the biofiltration unit.
Due to vigorous mixing of the kaldnes-like media through aeration,the media is self-cleaning,Requiring no maintenance.This allows the filter to reach optimum effectiveness
Periodic maintenance is not necessary,preventing the unnecessary loss of bacteria and subsequent ammonia and nitrite spikes in the system.
Media volume needed :
with good turbulence and aeration, a feed rate of between 0.25 kgs and 0.75 kgs of 40% protein food per day requires 50 litres of media .
Plastic Bio Filter Media
0.96g/cm3~0.98g/cm3
T he core of the MBBR technology are the biofilm carriers. They are designed to provide a large protected surface area for the biofilm and optimal conditions for the bacteria culture a  when the carriers are suspended in water.
Small Boss  has developed several types of carriers with different shape, size and surface area. This gives us the flexibility to use the best suitable carrier depending on wastewater characteristics, pretreatment, discharge standards and available volumes. Currently we have ten different types of carriers
Package:
1 . 0.1 CBM per bag , 28 CBM for 20ft container,58CBM for 40ft container, 68CBM for 40HQ container.
Plastic Bio Filter Media

 

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